Mining and metal extraction

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Metal ore extraction

Middle School Chemistry

Extraction of Metals

Look around you, everything from your mobile phone to keys and wires, cooking pans, bicycles, and buildings has metals in them. But how do we get metals from the Earth? The answer is we don't, because metals are buried deep in the Earth's crust, and are not found lying around in shiny and attractive forms.

So, how do we get metals to use in our everyday lives? The answer is, it has to be pulled from rocks and then refined into pure and useful metals. The entire process of changing rocks into metals is called the extraction of metals.

In chemistry, the extraction of metals also shows how the modern world is able to use natural resources, and it demonstrates how chemistry, energy, and the environment are interrelated.

Metals: what are they and where are they found?

Metals are elements that:

  • conduct electricity and heat
  • are strong and can be shaped
  • have a shiny surface when polished

Most metals are found in nature as compounds, meaning they are mixed with other substances, like oxygen, sulfur, or carbonates. Such natural mixtures of metal compounds and rock are called ores.

An ore is a rock that contains enough metal compounds to make extraction worthwhile and economical.

For example:

  • Bauxite is an ore of aluminum
  • Haematite is an ore of iron
  • Copper ores contain copper compounds

Metal compounds found in rocks that contain insufficient metal are not considered ores, and such rocks are left out.

Why is extraction of metals necessary?

  • metals are needed to build tools, machines, and buildings
  • they are essential in transports like cars, trains, and airplanes
  • they are used in electrical devices and wiring
  • they are important in healthcare equipment and clean energy technology

Without metal extraction, modern technology and infrastructure would not be possible. Metal extraction uses energy and affects the environment so it must be done carefully.

Processes Involved In Extraction Of Metals

There are a number of processes which have to be done to obtain metal from its ores.

Mining

Mining is the removal of rock which contains the ores of metal from the ground (by both open-pit and underground mining).

Concentration Of The Ore

Crushing the ore and separating the metal-rich part from the waste rock increases the grade of the ore.

Extraction Of The Metal

Chemical processes are done to obtain the (pure) metal from its compounds.

Refining

Cleaning the metal is done by removing the impurities.

Each of the processes consumed energy, and, thus, ores have to be mined, and the entire processes must be controlled in a careful manner to ensure that energy is saved and the processes are safe.

Reactivity Series of Metals

Not all metals are the same. Some are quickly, and some are slowly. So, to describe their behavior, chemists have created their own series.

This series described the elements according to their ease of losing electrons and forming a compound.

The most reactive metals, located at the top, include:
Potassium
Sodium
Calcium

Mid-tier reactive metals include:
Zinc
Iron
Tin

The least reactive metals at the bottom:
Copper
Silver
Gold

The following is a list of importance of the series:

  • Helps determine what other metals can be found alongside a metal
  • Helps in determining a metal's extraction method.
  • Helps in determining the predicted reaction of metal in comparison to other metal's compounds
  • High reactive metals are more challenging to separate, while low reactive metals can be easily separated.

Varied METHODS OF EXTRACTING Metals

Extraction Using Electrolysis

Very reactive metals such as aluminium, sodium and potassium, cannot be extracted with carbon because their bond with oxygen is stronger than the carbon-oxygen bond.

What is electrolysis?

  • The method of using electricity to extract metals from their molten compounds.
  • The metal compound must be molten
  • Electricity must flow
  • Metals are deposited at the surface of the cathode
  • Non-metal atoms are transmitted to the anode

Consider this: Electrolysis is used to extract aluminium from its oxide, which is very costly because of the enormous required power.

Extracting Metals via Carbon (Reduction)

Metal ores that are less reactive than carbon can undergo a process called reduction by simply heating them with carbon.

Reduction is a term used for a process in which a metal compound loses an oxygen atom.

Key points:

  • A furnace is used for heating the ore.
  • Carbon is used to react with the oxygen in the metal compound.
  • The end product is the metal.

Example: In a blast furnace, iron is extracted from iron ore. Here, carbon (coke) is used to eliminate the oxygen from iron oxide to obtain iron metal.

This process is cost efficient, hence carbon is used.

Metals in Their Native State

Some metals are so unreactive that they can be found in nature in a completely pure form.

Examples are:

  • Gold
  • Silver
  • Platinum

These metals are found in unreacted forms in rocks and riverbeds as they don't react with moisture or air. They can be separated or washed using straightforward methods as they do not chemically combine.

Energy Consumption in Metal Extraction

A large amount of energy is required for metal extraction. This energy is required for:

  • heating ores in furnaces
  • producing electricity for electrolysis
  • running machines in mining and processing

More energy is required to extract more reactive metals. For example, the extraction of aluminium requires a large amount of electricity, which is why aluminium production plants are often established near power stations.

The impact of energy use in extraction is chemistry, physics and environmental science intertwined. The more energy used, the more impact it has on our natural resources.

Environmental Effects of Metal Extraction

Metal extraction can lead to a variety of environmental problems, if it is not managed properly.

The following are a few of the major impacts:

  • Land Damage: mining alters the natural landscape and can destroy natural habitat
  • Air Pollution: the dust and gases released from furnaces pollute the air.
  • Water Pollution: waste materials released from mining can contaminate natural bodies of water, such as rivers and lakes.
  • Climate Change: the burning of carbon, which is a requirement in mining, releases carbon dioxide, a major contributor to climate change.

The above impacts demonstrate the necessity of adopting sustainable practices. Most modern industries are focusing on reducing pollution, restoring mined areas, and utilizing clean energy sources.

Recycling of Metals

One of the most effective ways to minimize the impact on the environment is through recycling. Metal recycling is the process of collecting used metal products and melting them in order to manufacture new products.

The benefits of recycling are:

  • Recycling uses much less energy than mining and processing metals from ores.
  • Recycling reduces the need for mining.
  • Recycling lowers pollution and waste.
  • Recycling saves natural resources.

An example is recycling aluminum, it saves much more energy than mining aluminum from its ore. Therefore, recycling is environmentally friendly and economically useful.

The Economic and Social Importance of Extracting Metals

Metal extraction employs millions of people all over the world because it is the foundation of many industries.

Metal extraction is the foundation of:

  • Construction of buildings and bridges
  • Production of cars, machines, and manufacturing tools
  • Advancements in information technology and communication
  • Advancement of the economy of a nation

However, the extraction of metals can negative effects on workers and nearby communities, which is why regulatory responsible extraction of metals is necessary.

Why is Extracting Metals Important in MYP Chemistry?

In MYP Chemistry, the extraction of metals is used to demonstrate a range of real-life applications of chemical reactions.

It demonstrates how:

  • Chemical reactivity determines the processes used in a given industry.
  • There is energy involved in the breaking of chemical bonds.
  • There is a connection to the science, technology, engineering, and mathematics (STEM) fields.
  • There is a connection to the environmental sustainability.

This topic is meant to develop the learners' understanding of the applications of Chemistry to everyday life, while encouraging them to think about the sustainable extraction of Earth's resources.

Key Concepts

Metal extraction is much more than just obtaining a resource from a rock. It is a system that encompasses the relationship between a branch of science and the real world.

In this unit you will learn:

  • Metals are located in an ore and require a series of chemical processes to be unearthed
  • The reactivity series determines which method of extraction is used
  • For electrolysis, a more reactive metal is needed
  • A less reactive metal can be obtained by the use of carbon
  • The importance of considering energy and the related environmental effects
  • Sustainable development relies heavily on recycling

Metal is a part of almost everything in the world today, from simple everyday devices to sophisticated high-tech systems. Developing an appreciation of how metals are obtained will illuminate the concealed chemistry of things that you utilize, and the obligation that you have in preserving the natural world.